ATLET A-86 SERIES FORKLIFT SERVICE REPAIR MANUAL

ATLET A-86 SERIES FORKLIFT SERVICE REPAIR MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 250
FILE SIZE: 86MB

MODEL COVERED:

A-86

PART NO: 005940

EDITION: 2001A
 

CONTENTS:

1 General information and technical dataon

11 Introduction 11

12 General information A-86 series 12

13 How to use the manual 13

14 Tips before next step 14

15 Data A-86 18

16 Dimensions and weights 112

17 Component specification 114

18 Tightening torque 116

19 Lubrication chart 119

110 Recommended oil and grease types 122

111 Colour of the truck in accordance with NCS colour codes 123

112 Colour codes for Atlet’s wiring diagrams 124

113 Designations for electrical components 125

114 Technical abbreviations 126

115 Recommended replacement 127

Edition 2001A

2 Special tools

21 List of tools 21

3 Service

31 Introduction 31

32 Service inspection list 32

33 Code explanations 37

Edition 2001A

4 Chassis

41 Introduction 41

42 Tightening torque 42

43 Caster wheel 44

44 Panels 46

45 Replacing the battery rollers 47

46 Replacing the load wheel, bogie wheel 48

47 Replacing the load wheel, single wheel 49

Table of Contents

Sida 3 (4)

ATLET SERVICE MANUAL

Edition 2001A

5 Drive unit

51 Introduction 51

52 Dismantling and assembling the drive unit 52

53 Drive motor 55

54 Reconditioning the motor 56

55 Insulation test 510

56 Gearbox 511

57 Trouble shooting chart 512

Edition 2001A

6 Mast

61 Introduction 61

62 Dismantling and assembling the masts, general 62

63 Mast system to: A -15000 63

64 Mast system from: A -15000 614

65 Fork carriage 622

66 Forks 628

67 Checking the lift chains 631

68 Straddle lift 633

69 Side stabilisers 637

610 Lift cylinders 642

Edition 2001A

7 Steering

71 Introduction 71

72 Mechanical steering 75

73 Electronic steering (ACC) 76

Edition 2001A

8 Hydraulic system

81 Functional description 81

82 Hydraulic system – general regulations 83

83 Hydraulic oil, changing/draining 88

84 Air filter, replacing 810

85 Filter insert, replacing 811

86 Valves, AJN / ASN / ATF 812

87 Hydraulic motor ASN / ATF 819

88 Hydraulic motor AJN / ATF 821

89 Stabiliser cylinders ASN / AJN 823

810 Hydraulic diagram 826

91 Introduction 91

92 Free lift cylinder TFV / DTFV 92

93 Lift cylinder TV/ TFV/ DTFV (not 160) 96

94 Lift cylinder TV/ TFV/ DTFV (160) 910

95 Lift cylinder 100 DT / 125 DT to: A -11508 913

96 Lift cylinder 100 DT / 125 DT from: A -11509 916

97 Lift cylinder 100 T / 125 T 919

98 Lift cylinder 160 T 921

99 Bleeding the cylinders 923

10 Electrical system

101 Safety procedures 101

102 Battery maintenance 102

103 Drive motor 103

104 Fork drive motor, ATF truck 105

105 Speed controller 108

106 Sigma Transistor – System TR 250 CS 1011

107 Curtis 1207 1021

108 Side stabilisers 1034

109 Wiring diagram 1036

Edition 2001A

11 Brake system

111 Hydraulic brake 111

112 Electric brake 118