BT WSX22 WXS30 WSX40 ELECTRIC WALKIE HIGH LIFTER TRUCK SERVICE, OPERATOR, PARTS, WIRING MANUAL

BT WSX22 WXS30 WSX40 ELECTRIC WALKIE HIGH LIFTER TRUCK SERVICE, OPERATOR, PARTS, WIRING MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 3,795
FILE SIZE: 105MB

MODEL COVERED:

CSX20/30/40

WSX30/40

WRX30

PART NO: 304959-000

SERIAL NO:

25268001

27258001 - UP

252680000 - UP

ISSUED:

OCTOBER, 1996

OCTOBER, 1997

APRIL, 2002
                  

CONTENTS:

BT Standard Codes ............................................................................ 1

Warning Symbols ............................................................................... 7

Prohibitory Symbols .......................................................................... 8

Introduction, Service Manual ............................................................ 9

Contents, Section M ......................................................................... 11

General Product Information ........................................................... 13

Inch (SAE) and Metric Fasteners ................................................... 23

Technical Service Data .................................................................... 33

Ordering Spare Parts ....................................................................... 37

Contents, Section P ......................................................................... 39

Introduction, Maintenance ............................................................... 41

Service Schedule .............................................................................. 43

Lubrication Chart ............................................................................. 57

Oil and Grease Specifications ......................................................... 59

Contents, Section S ......................................................................... 61

Chassis, CSX .................................................................................... 63

Chassis, WRX and WSX ................................................................... 65

Drive Motor ....................................................................................... 67

Drive Motor 200 AMP ...................................................................... 73

Drive Motor 300 AMP ....................................................................... 83

Transmission .................................................................................... 93

Transmission Axle Seal ................................................................... 99

Transmission Disassembly / Assembly ....................................... 101

Parking Brake System ................................................................... 105

Drive Wheel ..................................................................................... 111

Load Wheels, CSX .......................................................................... 113

Load Wheels, WRX/WSX ................................................................ 115

Wheels ............................................................................................. 117

Stabilizing Caster ........................................................................... 121

Steering Arm / Handle ................................................................... 125

Steering Handle Head .................................................................... 129

Electrical System ............................................................................ 137

300/400 Amp Contactor ................................................................. 151

“EE” Contactor ............................................................................... 155

Battery Controller / Hourmeter / Lift Interrupt ............................. 159

Transistor Controller ...................................................................... 167

Electrical System Troubleshooting Chart Index ......................... 179

Electrical System Troubleshooting Charts .................................. 181

Handset Operation ......................................................................... 199

Pump Motor ................................................................................... 207

Hydraulic System ........................................................................... 217

Lift Pump Assembly ....................................................................... 229

Manual Spool Valve ........................................................................ 235

Mast, 2 Stage .................................................................................. 241

Mast, 3 Stage .................................................................................. 253

Sideshifter ....................................................................................... 267

Reach, Single .................................................................................. 273

Lift Cylinder, 2 Stage ..................................................................... 279

Freelift Cylinder, 3 Stage .............................................................. 287

Tilt Cylinder, CSX ........................................................................... 291

Tilt Cylinder, WRX .......................................................................... 297

Reach Cylinder ............................................................................... 303

EXTRAS INCLUDED:

ELECTRICAL SCHEMATICS

MASTER PARTS MANUALS

OPERATOR MANUALS

PARTS MANUALS