CASE IH 2394 2594 TRACTOR FACTORY WORKSHOP SERVICE REPAIR MANUAL

CASE IH 2394 2594 TRACTOR FACTORY WORKSHOP SERVICE REPAIR MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 1,832
FILE SIZE: 831MB

MODEL COVERED:

CASE IH 2394 & 2594 TRACTOR

PART NUMBER: 8-24631

AUGUST, 1983

(REVISED MARCH, 1985)
 

CONTENTS:

GENERAL

General Specifications - 2394 Tractor

General Specifications - 2594 Tractor

Lubrication - 2394 Tractor

Lubrication - 2594 Tractor

Engine Specifications - 504BDT Engine

Fuel System Specifications

Steering System Specifications

Power Train Specifications

Brake System Specifications

Hydraulic System Specifications

ENGINES

Troubleshooting - Engine

Engine Tune-Up

Tractor Split (Between Engine and Torque Tube)

Cylinder Head, Valve Train and Camshaft

Cylinder Block, Sleeves, Pistons and Rods

Crankshaft, Main Bearings, Flywheel and Oil Seals

Lubrication System - Oil Pump, Oil Pan and Heat Exchanger

Cooling System

Turbocharger - T04B

Turbocharger - Failure Analysis

Air Induction System

Reconditioning Engine Cylinder Block

FUEL SYSTEM

Fuel System and Filters

Robert Bosch Fuel Injection Pumps

American Bosch Fuel Injectors

ELECTRICAL

Electrical System Troubleshooting

Instrument Cluster Troubleshooting

Tractor Electrical Wiring Diagram

Power Shift Electrical Wiring Diagram

Cab Electrical Wiring Diagram

Starting Motors

Battery Servicing and Testing

Delco-Remy Alternator System

Neutral Start Switch Adjustment and Correct Starting

Procedure Using Booster Batteries

STEERING

Testing Tractor Steering System

Steering Column, Pump and Valve

Steering Cylinder

Front Steering Axle and Lines

POWER TRAIN

Troubleshooting - Power Shift Transmission

Tractor Split (Between Torque Tube and Transmission)

Torque Limiter Clutch

Hydraulic Pump Drive

Power Shift

High/Low Range (24 Speed Transmission)

Power Shift Control Valve and Linkage

High/Low Range Solenoid (24 Speed Transmission)

Four Speed Transmission

Hydraulic PTO

Rear Axles and Planetaries - 2394 Tractor

Rear Axles and Planetaries - 2594 Tractor

Differential and Differential Lock

BRAKES

Brake Pressure Regulator Valve

Park Lock System

Brake Cylinder

Brake Valve

Emergency Brake System

HYDRAULIC

Troubleshooting - Hitch System

Testing Tractor Hydraulic System

Hydraulic Oil Filter

Hydraulic Charging Pump

Hydraulic Pump

Remote Hydraulic Valves

Flow Divider and PTO Control Valve

Differential Lock Solenoid

Hitch System

Break-Away Couplings and Portable Cylinder

ACCESSORIES

Troubleshooting - Air Conditioning System

Gauging and Testing Air Conditioning System

Compressor Isolation, Removal, Installation and Evacuation -

Discharging, Evacuation and Charging the Air Conditioning System

Servicing Air Conditioner Components

Servicing the Cab Blower

Operator Seat Adjustments - Non Air/Oil

Operators Seat - Air/Oil

Removal of Hood, Grill and Side Panels

Cab Removal

Pedal and Lever Adjustments

HOW IT WORKS

Digital Instrument Cluster

Electrically Actuated and Hydraulic Operated 12 and 24

Speed Power Shift

Case CON TROL Hydraulic