CATERPILLAR CAT 5V15D 5V20D 5V25D 5V30D 5V35D LIFT TRUCK SERVICE MANUAL

CATERPILLAR CAT 5V15D 5V20D 5V25D 5V30D 5V35D LIFT TRUCK SERVICE MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 70
FILE SIZE: 6.43MB

MODEL COVERED:

5V15D

5V20D

5V25D

5V30D

5V35D

5M15D

5M20D

5M25D

5M30D

5M35D

PART NO:

99739-351S0

99739-351T0
 

CONTENTS:

Mast System ................................................................................................................. 1

Structure and Function ............................................................................................. 2

Simplex (Dual Panoramic) Mast (5V15D to 5V35D) ....................................................... 2

Mast Operation ............................................................................................................... 3

Operation of Simplex Mast ........................................................................................ 3

Removal and Installation ......................................................................................... 4

Mast and Lift Bracket Assembly ...................................................................................... 4

Simplex Mast Removal .............................................................................................. 4

Disassembly and Reassembly................................................................................ 7

Simplex Mast .................................................................................................................. 7

Disassembly............................................................................................................... 7

Reassembly .................................................................................................................... 9

1.Installing lift bracket rollers .................................................................................... 9

2.Installing mast rollers ........................................................................................... 12

3.Installing mast strip ............................................................................................. 13

4.Installing second lift cylinders (all mast models)................................................... 13

5. Connecting chain (Simplex mast) ....................................................................... 14

6.Installing hydraulic lines ....................................................................................... 15

Removal and Installation of Mast Rollers and Strips without

Removing Mast from Truck .............................................................................. 16

Simplex Mast ................................................................................................................. 16

1.Chain Tension Inspection and Adjustment (Simplex Mast) ................................. 17

2.Checking Chain Elongation ................................................................................. 18

3.Adjusting Clearance between Lift Bracket Roller and Inner Mast

(all mast models) ................................................................................................. 19

4.Mast Roller Clearance Adjustment ...................................................................... 20

5.Mast Strip Clearance, Inspection and Adjustment (all mast models) .................. 22

6.Tilt Angle Adjustment (all mast models) .............................................................. 22

7.Right and Left Lift Cylinder Stroke Inspection and Adjustment

(all mast models) ................................................................................................. 23

Troubleshooting ....................................................................................................... 24

Service Data ................................................................................................................ 25

Tightening Torque for Standard Bolts and Nuts