CATERPILLAR CAT DP80, DP90 LIFT TRUCK SERVICE REPAIR, ENGINE, WIRING MANUAL

CATERPILLAR CAT DP80, DP90 LIFT TRUCK SERVICE REPAIR, ENGINE, WIRING MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 1,609
FILE SIZE: 81.1MB

MODEL AND ENGINE COVERED:

DP80 T32B-00011-09999

DP90 T32B-50001-59999

DP80 T32B-10011-UP

DP90 T32B-60001-UP

DP80 1DP1-UP

DP90 2DP1-UP

PART NO:

99709-89100

99709-89110

SENB8556

ENGINE:

6D16 DIESEL ENGINE
 

CONTENTS:

FOREWORD

GENERAL INFORMATION

COOLING SYSTEM

ELECTRICAL SYSTEM

ELECTRICAL SCHEMATICS

POWER TRAIN

2-SPEED POWERSHIFT TRANSMISSION

3-SPEED POWERSHIFT TRANSMISSION

FRONT AXLE AND REDUCTION DIFFERENTIAL

REAR AXLE

BRAKE SYSTEM

STEERING SYSTEM

HYDRAULIC SYSTEM

MAST AND FORKS

FORK POSITIONER

SERVICE DATA

CAB WIRING DIAGRAM

EXTRAS INCLUDED:

DP80 DP90 LOW NOISE OPTIONS SUPPLEMENT

6D16 DIESEL ENGINE MANUAL

This manual provides servicing guidelines for Caterpillar 8-ton and 9-ton Lift Trucks (models DP80 and DP90). It is organised by system to help you quickly find the information you need.

Proper and regular servicing is essential to maintaining the performance and lifespan of your lift truck. Following the procedures outlined in this manual will help ensure safe, efficient, and reliable operation.

Before beginning any testing, repairs, or rebuilds, carefully review the relevant sections so you understand the components involved and the correct procedures.

All descriptions, illustrations, and specifications in this manual are based on the truck models at the time of publication. Caterpillar reserves the right to make changes to design or specifications without prior notice.

These lift trucks are powered by the Mitsubishi 6D16 diesel engine. For engine-specific servicing information, refer to the separate 6D16 Diesel Engine Service Manual.