CLARK GPX DPX 30 35 40 40S 50 55 SM-593 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL

CLARK GPX DPX 30 35 40 40S 50 55 SM-593 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 660
FILE SIZE: 115MB

MODEL COVERED:

GPX 30

GPX 35

GPX S40

GPX 40

GPX 50

PART NO: SM-593

ISSUED:

JANUARY, 1993
                                                                                               

CONTENTS:

INTRODUCTION

Safety

Planned Maintenance

ENGINES

Engine Removal

Diesel Workshop Manual

Gas/LPG Workshop Manual

COOLING SYSTEM

Troubleshooting

Cooling System Testing and Maintenance

Fan Belt Replacement

Radiator Removal

FUEL SYSTEM

Fuel Pump Pressure .Test

The IMPCO Fuel System

Carburetor Overhaul

Velocity Governor Overhaul

Removal of IMPCO Vaporizing System

TRANSMISSION

Transmission Checks

Draining and Refill

Transmission Removal

Transmission Overhaul

ELECTRICAL SYSTEM

Wiring Color Code

Wiring Diagrams

Electrical Checks

DRIVE AXLE

Axle End Lubrication

Axle End Removal

Axle Ends Overhaul

Differential Overhaul

WHEELS AND TIRES

Lifting, Jacking, and Blocking

Wheels and Tires Mounting

BRAKING/INCHING SYSTEM

System Description/Troubleshooting

Brake and Inching System Bleeding

Brake and Inching Pedals Adjustment

Master Cylinder Overhaul

Power Booster Overhaul

Brake Caliper Overhaul

Parking Brake

STEERING COLUMN AND GEAR

Troubleshooting

Steering Column and Gear Removal

Char-Lynn Steering Control Unit (Steering gear)

STEER AXLE

Steer Axle Removal

Steer Axle Overhaul

Steering System Adjustment

Steer Cylinder Removal

Steer Axle Wheel Bearings

Steer Cylinder Overhaul

HYDRAULIC SUMP, FILTERS, AND PUMP

Hydraulic Sump and Filters

Hydraulic Pump Troubleshooting & Overhaul (Vane Type)

HYDRAULIC VALVE/LIFT CIRCUIT

Hydraulic System Pressure Check

Hydraulic Valve Overhaul

Hydraulic Valves

Hydraulic Schematic

TILT CYLINDERS

Tilt Cylinder Removal

Tilt Cylinder Overhaul

Tilt Lock Valve

UPRIGHTS

Troubleshooting and Visual Inspection

Operational Checks

Carriage Check and Adjsutment

Upright Check and Adjustment

Cylinder Repair

Lift Chain Maintenance

Upright Removal and Replacement

COUNTERWEIGHTS

Counterweight Removal and Installation

SPECIFICATIONS

Namplates/Decals

General Specifications

PM Inspection and Drivers Daily Inspection Forms

Recommended Lubricants & Lubricant Specifications

Lubrication Intervals