DAEWOO B20S-5 B25S-5 B30S-5 B32S-5 BC20S-5 BC25S-5 BC30S-5 BC32S-5 BC25SE-5 LIFT TRUCK SERVICE MANUAL

DAEWOO B20S-5 B25S-5 B30S-5 B32S-5 BC20S-5 BC25S-5 BC30S-5 BC32S-5 BC25SE-5 LIFT TRUCK SERVICE MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 1,010
FILE SIZE: 145MB

MODEL COVERED:

B20S-5

B25S-5

B30S-5

B32S-5

BC20S-5

BC25S-5

BC30S-5

BC32S-5

BC25SE-5

PART NO:

SB4199E00

ISSUED:

OCTOBER, 2006
 

CONTENTS:

SAFETY

Important Safety Information

Safety Precautions

Warning Labels & Decals

TORQUE SPECIFICATIONS

MICROCONTROLLER CONTROL SYSTEM (SME CONTROLLER)

Specifications

System Operation

Testing & Adjusting

Diagnostics

Controller Configuration

MICROCONTROLLER CONTROL SYSTEM (CURTIS CONTROLLER)

Specifications

System Operation

Testing & Adjusting

Diagnostics

Controller Configuration

POWER TRAIN

Specifications

System Operation

Testing & Adjusting

Disassembly & Assembly

Drive Motor

Transmission Components

VEHICLE SYSTEM

Specifications

System Operation

Testing & Adjusting

Chassis Components

Steering System

Brake System

Lift System

VEHICLE SYSTEM D & A (DISASSEMBLY & ASSEMBLY)

Removal Procedures

Installation Procedures

Component Overhaul

Inspection Procedures

HYDRAULIC SYSTEM SCHEMATIC

Hydraulic Circuit Description

Hydraulic Components

Hydraulic Testing & Troubleshooting

ELECTRIC SYSTEM SCHEMATIC (SME)

Wiring Diagrams

Connectors & Harness Layouts

Electrical Diagnostics

Fault Code Reference

ELECTRIC SYSTEM SCHEMATIC (CURTIS)

Wiring Diagrams

Connectors & Harness Layouts

Electrical Diagnostics

Fault Code Reference

OPERATION & MAINTENANCE MANUAL

Operator Controls

Instrument Panel

Pre-Operation Inspection

Operating Procedures

Maintenance Intervals

Lubrication Requirements

Battery Maintenance

Periodic Service Procedures

Troubleshooting Guide

Technical Specifications

Service Data & Reference Information

EXTRAS INCLUDED:

OPERATION & MAINTENANCE MANUAL

SPECIFICATIONS SYSTEMS OPERATION TESTING & ADJUSTING

SPECIFICATIONS SYSTEMS OPERATION TESTING & ADJUSTING

DISASSEMBLY & ASSEMBLY

SPECIFICATIONS SYSTEMS OPERATION TESTING & ADJUSTING DISASSEMBLY & ASSEMBLY

TORQUE SPECIFICATIONS

Keep your Daewoo electric lift truck fleet operating at maximum efficiency with this comprehensive Service Manual PDF covering B20S-5, B25S-5, B30S-5, B32S-5, BC20S-5, BC25S-5, BC30S-5, BC32S-5, and BC25SE-5 models. Designed for technicians, maintenance departments, and forklift service professionals, this manual provides detailed guidance for diagnosing faults, performing repairs, and carrying out preventive maintenance across all major vehicle systems. Inside, you'll find coverage of MicroController control systems, power train components, hydraulic circuits, electrical schematics, vehicle systems, testing and adjustment procedures, torque specifications, troubleshooting methods, and disassembly and assembly instructions. Clear diagrams and factory service procedures help simplify complex repairs while improving accuracy and reducing downtime. Whether you're servicing electrical controllers, hydraulic components, drive systems, steering assemblies, or conducting routine inspections, this manual delivers the technical information needed to maintain reliable performance, enhance workplace productivity, and extend the service life of Daewoo B20S-5, B25S-5, B30S-5, B32S-5, BC20S-5, BC25S-5, BC30S-5, BC32S-5, and BC25SE-5 lift trucks.