DAEWOO BC15T, BC18T, BC20T LIFT TRUCK FORKLIFT SERVICE REPAIR MANUAL

DAEWOO BC15T, BC18T, BC20T LIFT TRUCK FORKLIFT SERVICE REPAIR MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 925
FILE SIZE: 44.8MB

MODEL COVERED:

BC15T

BC18T

BC20T

PART NO:

SB2162E01

ISSUED:

MAY, 2000
 

CONTENTS:

SAFETY

Important Safety Information

Safety Precautions

Warning Labels & Decals

TORQUE SPECIFICATIONS

Tightening Specifications

Service Reference Values

MICROCONTROLLER CONTROL SYSTEM

Specifications

Component Measurements

Contactors

Control Panel Layout

Current Measurements

Direction & Accelerator

Display Layout

Introduction to MOSFET

MOSFET Module Connections

MOSFET Module Measurements

Systems Operation

Accessory Circuits

DC-DC Converter

Hour Meter Circuit

Actuation Circuit

Drive Circuit

Bypass Circuit

Electrical Braking

Steering Circuit

Thermal Protection Circuits

Logic Unit

Operational Circuit Elements

Diagnostics & Troubleshooting

POWER TRAIN

Specifications

Systems Operation

Testing & Adjusting

Disassembly & Assembly

Drive Axle

Drive Motor

Transmission

VEHICLE SYSTEMS

Specifications

Hydraulic Pump

Hydraulic Pump Motor

Lift Cylinders

Steering Gear

Steering Wheel

Tilt Cylinders

Brake System

Hydraulic System

Steering System

Testing & Adjusting

Troubleshooting

VEHICLE SYSTEM D & A

Brake Master Cylinder

Control Panel

Counterweight

Drive Axle

Drive Motor & Drive Axle

Hood Assembly

Hydraulic Control Valve

Hydraulic Pump

Hydraulic Pump Motor

Overhead Guard

Primary Lift Cylinder

Secondary Lift Cylinder

Slave Logic Board

Steer Axle

Steer Sensor Group

Steering Column

Steering Unit

Steering Wheel

Tilt Cylinder

MAST SYSTEMS

Disassembly & Assembly

Forks

Backrest

Carriage

Mast

Testing & Adjusting

Carriage Adjustment

Chain Adjustments

Chain Wear Test

Fork Parallel Check

Tilt Cylinder Alignment

Mast Mounting Group Adjustment

HYDRAULIC SYSTEM SCHEMATIC

Hydraulic Circuit Diagrams

Hydraulic Component Layouts

ELECTRIC SYSTEM SCHEMATIC

Wiring Diagrams

Electrical Circuit Layouts

Connector Information

OPERATION & MAINTENANCE

Operator Controls

Instrument Panel

Pre-Operation Inspection

Operating Procedures

Maintenance Intervals

Lubrication Requirements

Periodic Service Procedures

Troubleshooting Guide

Technical Specifications

EXTRAS:

SPECIFICATIONS SYSTEMS OPERATION TESTING & ADJUSTING

Maintain, troubleshoot, and repair your Daewoo BC15T, BC18T, and BC20T electric lift trucks with this comprehensive factory Service Repair Manual PDF. Designed for technicians, workshop professionals, and fleet maintenance personnel, this manual provides detailed coverage of all major systems including the MicroController control system, power train, vehicle systems, mast assemblies, hydraulic circuits, and electrical systems. Step-by-step repair procedures, diagnostic information, testing and adjustment instructions, disassembly and assembly guidance, hydraulic and electrical schematics, torque specifications, and maintenance procedures help simplify complex service tasks and reduce downtime. Whether you're diagnosing electrical faults, rebuilding hydraulic components, servicing the drive system, adjusting mast components, or performing routine preventive maintenance, this manual delivers the technical information required to keep your forklift operating safely and efficiently. An essential workshop reference for maximizing reliability and extending the service life of Daewoo BC15T, BC18T, and BC20T lift trucks.