DAEWOO D20-2, D25-2, D20S-2, D25S-2, D30S-2 FORKLIFT SERVICE REPAIR MANUAL

DAEWOO D20-2, D25-2, D20S-2, D25S-2, D30S-2 FORKLIFT SERVICE REPAIR MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 958
FILE SIZE: 45.3MB

MODEL COVERED:

GC20-2, GC25-2, GC20S-2, GC25S-2, GC30S-2

G20-2, G25-2, G20S-2, G25S-2, G30S-2

D20-2, D25-2, D20S-2, D25S-2, D30S-2

PART NO:

SB2032E01

ISSUED:

JULY, 1998
 

CONTENTS:

SAFETY

Important Safety Information

Safety Precautions

Hazard Warning Information

GASOLINE / LP ENGINE SYSTEMS

General Information

Ignition System

Carburetor

Gasoline Fuel System

Liquid Petroleum Fuel System

Air Inlet And Exhaust System

Cooling System

Lubrication System

Testing And Adjusting

DIESEL ENGINE

General Information

Preventive Maintenance

Engine Specifications

Engine Disassembly

Engine Reassembly

Lubricating System

Cooling System

Fuel System

Intake And Exhaust System

Special Tool List

ALTERNATOR SYSTEMS

Delco Remy CS-121 Series Alternator

CS-105D Series Alternator

Specifications

Systems Operation

Testing And Adjusting

POWER TRAIN

Specifications

Systems Operation

Torque Converter

Transaxle

Differential

Final Drive

Hydraulic System

Troubleshooting

Testing And Adjusting

POWER TRAIN D & A

Transaxle Disassembly & Assembly

Torque Converter Service

Gerotor Pump Group

Final Drives And Hubs

Universal Joint

Counterweight

HYDRAULIC SYSTEM

Hydraulic Control Valve

Hydraulic Pumps

Lift Cylinders

Tilt Cylinders

Sideshift Cylinder

Priority Valve

Steering Gear

Steering Check Valve

Hydraulic System Operation

Testing And Adjusting

Troubleshooting

MAST SYSTEMS

Mast Assembly

Carriage

Lift Relay Group

Standard Lift

Full Free Lift

Full Free Triple Lift

Mast Adjustment

Carriage Adjustment

Chain Adjustments

Chain Wear Inspection

VEHICLE SYSTEMS

Steering System

Brake System

Parking Brake

Steering Cylinder

Master Cylinder

Oil Cooled Disc Brakes

Shoe Type Brakes

Steer Axle And Wheel

ELECTRICAL SYSTEM

Starting Circuit Operation

Charging Circuit Operation

Electrical Components

Wiring Diagrams

Electrical Testing

Battery Service

Electrical Troubleshooting

OPERATION & MAINTENANCE

Operator Controls

Lift Truck Operation

Operating Techniques

Parking Procedures

Storage Procedures

Transportation Information

Towing Information

Tire Inflation Information

Torque Specifications

Fuel Specifications

Lubricant Specifications

Maintenance Intervals

Daily Maintenance

250 Hour Service

500 Hour Service

1000 Hour Service

2000 Hour Service

TECHNICAL DATA

Specifications

Service Data

Indexes

Reference Information

From routine maintenance to major drivetrain and hydraulic repairs, this factory service manual provides the technical information needed to keep Daewoo D20-2, D25-2, D20S-2, D25S-2, and D30S-2 forklifts operating at their best. Covering diesel engine systems, transaxle assemblies, hydraulic controls, mast components, steering systems, brakes, electrical circuits, and preventive maintenance procedures, the manual is designed to help technicians diagnose faults quickly and perform repairs with confidence. Detailed testing and adjustment procedures, disassembly and assembly instructions, troubleshooting guides, hydraulic schematics, electrical diagrams, torque specifications, and maintenance schedules make this an essential workshop reference for fleet operators, service centers, and forklift owners seeking to reduce downtime and extend equipment life. The manual covers approximately 958 pages of factory repair information for multiple Daewoo forklift models.