DAEWOO D35S-2 D40S-2 D45S-2 D40SC-2 D45SC-2 D50SC-2 LIFT TRUCK SERVICE AND SCHEMATICS MANUAL

DAEWOO D35S-2 D40S-2 D45S-2 D40SC-2 D45SC-2 D50SC-2 LIFT TRUCK SERVICE AND SCHEMATICS MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 618
FILE SIZE: 58.4MB

MODEL COVERED:

D35S-2, D40S-2, D45S-2, D40SC-2, D45SC-2, D50SC-2

G35S-2, G40S-2, G45S-2, G40SC-2, G45SC-2, G50SC-2

PART NO:

SB2200E00

ISSUED:

JUNE, 1999
 

CONTENTS:

SAFETY

Important Safety Information

Safety Precautions

Warning Signs & Labels

General Hazard Information

TORQUE SPECIFICATIONS

Standard Torque Values

Hydraulic Fittings

Fastener Specifications

DB58 DIESEL ENGINE

Specifications

System Operation

Testing & Adjusting

Fuel System

Cooling System

Lubrication System

Engine Disassembly & Assembly

Troubleshooting Procedures

ALTERNATOR

Specifications

Systems Operation

Testing & Adjusting

STARTING MOTORS

Specifications

Systems Operation

Testing & Adjusting

GM VORTEC V6 (4.3 LITER) GASOLINE ENGINE

Specifications

System Operation

Testing & Adjusting

Troubleshooting

GM VORTEC V6 (4.3 LITER) GASOLINE ENGINE D & A

Engine Disassembly

Engine Assembly

Component Inspection

Repair Procedures

POWER TRAIN

Specifications

Systems Operation

Testing & Adjusting

Disassembly & Assembly

Drive Axle

Differential

Transmission Components

VEHICLE SYSTEMS

Brake System

Hydraulic System

Steering System

Steering Unit

Hydraulic Pump

Hydraulic Control Valve

Lift Cylinders

Tilt Cylinders

Testing & Adjusting

Specifications

VEHICLE SYSTEMS D & A

Hood Assembly

Overhead Guard

Primary Lift Cylinder

Secondary Lift Cylinders

Steering Wheel

Steering Unit

Steering Cylinder

Steer Axle

Tie Rods

Hydraulic Control Valve

Hydraulic Pump

Hydraulic Oil Filter Assembly

Counterweight

Engine

HYDRAULIC SYSTEM SCHEMATIC

Hydraulic Circuit Diagrams

Hydraulic Component Layouts

Steering Circuits

Lift & Tilt Circuits

ELECTRIC SYSTEM SCHEMATIC

Wiring Diagrams

Electrical Circuit Layouts

Option Circuits

Connector Information

MAST SYSTEMS

Forks

Backrest

Carriage

Mast

Carriage Adjustment

Chain Adjustments

Chain Wear Test

Fork Parallel Check

Tilt Cylinder Alignment

Drift Test

Mast Mounting Group Adjustment

OPERATION & MAINTENANCE

Operator Controls

Operating Procedures

Maintenance Intervals

Tire Inflation Information

Fuel Specifications

Lubricant Specifications

Lubricant Viscosities & Capacities

Cooling System Specifications

Inspection Procedures

Troubleshooting Guide

Service Data & Reference Information

EXTRAS INCLUDED:

ELECTRIC SCHEMATICS

For workshops handling heavy-capacity forklifts, this Daewoo D35S-2, D40S-2, D45S-2, D40SC-2, D45SC-2, and D50SC-2 Service Manual provides an extensive collection of factory repair, maintenance, diagnostic, and overhaul procedures in one convenient PDF. Covering DB58 diesel engines, GM Vortec gasoline engines, power train systems, hydraulic circuits, electrical schematics, mast assemblies, steering systems, braking components, and vehicle systems, the manual is designed to support both routine servicing and major repairs. Detailed testing and adjustment procedures, troubleshooting information, torque specifications, wiring diagrams, hydraulic schematics, and disassembly and assembly instructions help technicians identify faults quickly and complete repairs with confidence. Whether maintaining a single forklift or an entire fleet, this manual is an invaluable reference for improving reliability, minimizing downtime, and extending equipment service life.