DAEWOO G(C)20P-3, G(C)25P-3, G(C)30P-3 FORKLIFT SERVICE REPAIR MANUAL

DAEWOO G(C)20P-3, G(C)25P-3, G(C)30P-3 FORKLIFT SERVICE REPAIR MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 1,021
FILE SIZE: 86.9MB

MODEL COVERED:

D20S-3, D25S-3, D30S-3

G(C)20E-3, G(C)25E-3, GC30E-3

G(C)20P-3, G(C)25P-3, G(C)30P-3

PART NO:

SB2101E02

ISSUED:

NOVEMBER, 2000
 

CONTENTS:

SAFETY

Important Safety Information

Safety Precautions

Warning Labels & Decals

TORQUE SPECIFICATIONS

Standard Torque Values

Fastener Specifications

Service Reference Data

G430 LP ENGINE

General Information

Shop Safety

Fuel Information

What Is LPG?

Engine Description & Operation

Engine Specifications

Maintenance Procedures

Testing & Adjusting

Troubleshooting

STARTING SYSTEM

System Operation

Start Relay Tests

Starting Motor Service

Testing Procedures

CHARGING SYSTEM

Alternator Operation

Alternator Testing

Charging System Diagnostics

IGNITION SYSTEM

Conventional Ignition System

High Energy Ignition System

Ignition Coil

Distributor Service

Ignition Timing

Spark Advance Curves

LPG FUEL SYSTEM

Fuel Lock System

Pressure Regulator / Vaporizer

LP Fuel Tank

Fuel Control Valve

Variable Venturi Air/Fuel Mixer

Oxygen Sensor

Fuel System Leak Testing

Carburetor Adjustment

Fuel System Troubleshooting

GOVERNOR SYSTEM

System Operation

Governor Adjustment Procedures

LUBRICATION SYSTEM

System Operation

Oil Pressure Testing

Lubrication Troubleshooting

COOLING SYSTEM

Cooling System Operation

Cooling System Testing

Thermostat Service

Water Pump Service

Radiator Service

Cooling System Diagnostics

ENGINE OVERHAUL

Engine Disassembly

Component Inspection

Cylinder Head Service

Camshaft Service

Crankshaft Service

Piston & Connecting Rod Service

Oil Pump Service

Engine Assembly Procedures

POWER TRAIN

Specifications

Systems Operation

Testing & Adjusting

Troubleshooting

POWER TRAIN D & A

Disassembly & Assembly

Component Inspection

Repair Procedures

VEHICLE SYSTEMS

Brake System

Steering System

Hydraulic Components

Lift System

Testing & Adjusting

VEHICLE SYSTEMS D & A

Component Removal & Installation

Inspection Procedures

Overhaul Procedures

HYDRAULIC SYSTEM SCHEMATIC

Hydraulic Circuit Diagrams

Hydraulic Component Layouts

Flow Schematics

ELECTRIC SYSTEM SCHEMATIC

Wiring Diagrams

Electrical Circuit Layouts

Connector Information

Troubleshooting Procedures

OPERATION & MAINTENANCE

Operator Controls

Daily Inspections

Operating Procedures

Preventive Maintenance Schedules

Lubrication Requirements

Service Specifications

Technical Reference Data

SPECIAL TOOLS & EQUIPMENT

Required Service Tools

Special Tool Applications

Workshop Equipment List

Keep your Daewoo LPG forklift operating at peak efficiency with this comprehensive factory service repair manual covering G(C)20P-3, G(C)25P-3, and G(C)30P-3 lift trucks. Developed for professional technicians and maintenance personnel, this manual includes complete service procedures for the G430 LP engine, power train systems, hydraulic components, steering and braking systems, electrical circuits, and preventive maintenance operations. Detailed troubleshooting charts, wiring diagrams, hydraulic schematics, testing and adjustment procedures, component overhaul instructions, and technical specifications provide the information needed to diagnose faults quickly and perform accurate repairs. Whether you are servicing a single forklift or maintaining an entire fleet, this workshop manual is an essential resource for reducing downtime, improving reliability, and extending equipment service life.