HITACHI EX100-5 EX100M-5 EX110-5 EX110M-5 EXCAVATOR SERVICE REPAIR, OPERATOR, TECHNICAL, WIRING MANUAL

HITACHI EX100-5 EX100M-5 EX110-5 EX110M-5 EXCAVATOR SERVICE REPAIR, OPERATOR, TECHNICAL, WIRING MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 934
FILE SIZE: 29.4MB

MODEL COVERED:

EX100-5

EX100M-5

EX110-5

EX110M-5
 

CONTENTS:

WORKSHOP MANUAL:

SECTION 1 GENERAL INFORMATION

GROUP 1 PRECAUTIONS FOR DISASSEMBLING AND ASSEMBLING

GROUP 2 TIGHTENING TORQUE

SECTION 2 UPPER STRUCTURE

GROUP 1 CAB

GROUP 2 COUNTERWEIGHT

GROUP 3 MAIN FRAME

GROUP 4 PUMP DEVICE

GROUP 5 CONTROL VALVE

GROUP 6 SWING DEVICE

GROUP 7 PILOT VALVE

GROUP 8 PILOT SHUT-OFF VALVE

GROUP 9 SHOCKLESS VALVE

GROUP 10 SOLENOID VALVE

GROUP 11 PILOT RELIEF VALVE UNIT

GROUP 12 BLADE RELIEF VALVE, PILOT SWITCH VALVE

SECTION 3 UNDERCARRIAGE

GROUP 1 SWING BEARING

GROUP 2 TRAVEL DEVICE

GROUP 3 CENTER JOINT

GROUP 4 TRACK ADJUSTER

GROUP 5 FRONT IDLER

GROUP 6 UPPER AND LOWER ROLLER

GROUP 7 TRACK

SECTION 4 FRONT ATTACHMENT

GROUP 1 FRONT ATTACHMENT

GROUP 2 CYLINDER

SECTION 5 - ENGINE AND ACCESSORY

GENERAL INTRODUCTION

MAINTENANCE

ENGINE ASSEMBLY 1 (DISASSEMBLY)

ENGINE ASSEMBLY 2 (INSPECTION AND REPAIR)

ENGINE ASSEMBLY 3 (REASSEMBLY)

LUBRICATING SYSTEM

COOLING SYSTEM

FUEL SYSTEM

TURBOCHARGER

AIR COMPRESSOR

ENGINE ELECTRICS

TROUBLESHOOTING

SPECIAL TOOL LIST

CONVERSION TABLE
 

TECHNICAL MANUAL:

SECTION 1 GENERAL

GROUP 1 SPECIFICATION

GROUP 2 COMPONENT LAYOUT

SECTION 2 SYSTEM

GROUP 1 CONTROL SYSTEM

GROUP 2 HYDRAULIC SYSTEM

GROUP 3 ELECTRICAL SYSTEM

SECTION 3 COMPONENT OPERATION

GROUP 1 PUMP DEVICE

GROUP 2 SWING DEVICE

GROUP 3 CONTROL VALVE

GROUP 4 PILOT VALVE

GROUP 5 TRAVEL DEVICE

GROUP 6 OTHERS (UPPERSTRUCTURE)

GROUP 7 OTHERS (UNDERCARRIAGE)

SECTION 4 OPERATIONAL PERFORMANCE TEST

GROUP 1 INTRODUCTION

GROUP 2 ENGINE TEST

GROUP 3 EXCAVATOR TEST

GROUP 4 COMPONENT TEST

GROUP 5 STANDARD

SECTION 5 TROUBLESHOOTING

GROUP 1 DIAGNOSING PROCEDURE

GROUP 2 COMPONENT LAYOUT

GROUP 3 TROUBLESHOOTING A

GROUP 4 TROUBLESHOOTING B
 

CIRCUIT DIAGRAM & HARNESS:

EX100-5 ELECTRICAL CIRCUIT

EX100-5 CAB HARNESS

EX100-5 ENGINE HARNESS

EX100-5 RELAY HARNESS

EX100-5, EX100M-5 HYDRAULIC CIRCUIT DIAGRAM

INCLUDED IN THIS MANUAL:

WORKSHOP MANUAL

TECHNICAL MANUAL (OPERATIONAL PRINCIPLE)

TECHNICAL MANUAL (TROUBLESHOOTING)

CIRCUIT DIAGRAM & HARNESS