MACK AC-300 AC-400 EGR ASET DIESEL ENGINE WORKSHOP SERVICE REPAIR MANUAL

MACK AC-300 AC-400 EGR ASET DIESEL ENGINE WORKSHOP SERVICE REPAIR MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 660
FILE SIZE: 55.6MB

ENGINE MODEL COVERED:

ASET AC-310/330 (CEGR) MAXICRUISE

ASET AC-330/350 (CEGR) MAXICRUISE

ASET AC-355/380 (CEGR) MAXICRUISE

ASET AC-380/410 (CEGR) MAXICRUISE

ASET AC-350 (CEGR) ECONODYNE

ASET AC-400 (CEGR) ECONODYNE

ASET AC-427 (CEGR) ECONODYNE

ASET AC-460(E) (CEGR) ECONODYNE

ASET AC-460(P) (CEGR) ECONODYNE
 

CONTENTS:

INTRODUCTION

VISUAL IDENTIFICATION

DESCRIPTION AND OPERATION

COMPONENT LOCATOR

TROUBLESHOOTING

ENGINE SYMPTOM DIAGNOSIS

ENGINE BRAKE TESTS

MAINTENANCE

FUEL FILTER ELEMENT REPLACEMENT

COOLANT CONDITIONER ELEMENT REPLACEMENT

OIL COALESCING AIR FILTER REPLACEMENT

DRIVE BELT REPLACEMENT AND TENSIONING

ENGINE REMOVAL

ENGINE DISASSEMBLY

CYLINDER BLOCK RECONDITIONING

CRANKSHAFT & FLYWHEEL BENCH

AUXILIARY SHAFT & CAMSHAFT BENCH

CONNECTING ROD AND PISTON BENCH

CYLINDER HEAD OVERHAUL

VALVE ROCKER ARM SHAFT BENCH

LUBRICATION SYSTEM

COOLING SYSTEM

FUEL SYSTEM

VTG SYSTEM

ENGINE REASSEMBLY

ENGINE INSTALLATION

IN-CHASSIS PART/COMPONENT

ELECTRONIC UNIT PUMP REPLACEMENT

EXHAUST VALVE YOKE

EECU AND SENSOR SERVICE

EGR SYSTEM SERVICE

VTG TURBOCHARGER SERVICE

ENGINE SETUP AND ADJUSTMENTS

ENGINE SPEED AND POSITION SENSORS

REBUILT ENGINE RUN-IN PROCEDURES

ENGINE MECHANICAL SPECIFICATIONS

SPECIAL TOOLS & EQUIPMENT

FASTENER IDENTIFICATION

TORQUE WRENCH USE

TURBOCHARGER FAILURE AND ACTIONS

SCHEMATIC & ROUTING DIAGRAMS