MERCURY MARINE 5.0L 5.7L GM V8 #17 OUTBOARD WORKSHOP SERVICE REPAIR MANUAL

MERCURY MARINE 5.0L 5.7L GM V8 #17 OUTBOARD WORKSHOP SERVICE REPAIR MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 967
FILE SIZE: 21.1MB

ENGINE COVERED:

GM V8 305 CID (5.0L)

GM V8 350 CID (5.7L)

MODEL COVERED:

MCM Alpha

MODEL                     SERIAL NUMBER                            MODEL YEAR

5.0L                           OD832472 - OF601000

5.0LX                         OD831003 - OF601000                    1993 - 1995

5.7L (4 Barrel)            OD830700 - OF601000

5.7L (2 Barrel)                    OF601000 and Above                                                                                        

5.7LX                                  OF601957 and Above

5.7L EFI                               OF286830 and Above            1996 Thru 1997

5.7LX EFI                            OF752400 and Above

350 Magnum                       OD830982 and Above

350 Magnum EFI Gen+        OF800500 and Above

MCM Bravo

MODEL                                   SERIAL NUMBER                        MODEL YEAR

5.0L                                      OD833077 - OF601464

5.7L (4 Barrel)                      OD831826 - OF605335                     1993 - 1995

5.7L (2 Barrel)                        OF605336 and Above

5.7LX                                      OF601645 and Above

5.7L EFI                                  OF225560 and Above                    1996 Thru 1997

5.7LX EFI                               OF752408 and Above

350 Magnum                          OD800300 and Above

350 Magnum EFI Gen+            OF800500 and Above

350 Magnum EFI/MP              OF289431 - OF601999                          1995

350 Magnum MPI Gen+           OF602000 and Above                1996 Thru 1997

MIE Ski

MODEL                                               SERIAL NUMBER                             MODEL YEAR

5.7L Competition (4 Barrel)                OD840220 - OF775199                       1993 - 1995

5.7L Competition (2 Barrel)                 OF775200 and Above                         1996 Thru 1997

350 Magnum Tournament Ski           OD840100 and Above                        1993 Thru 1997

350 Magnum EFI Tournament Ski       OF225157 - OK000000                      1994 - 1996

350 Magnum EFI Gen+

Tournament Ski                                   OK040006 and Above                         1997

350 Magnum EFI/MP

Tournament Ski                                   OF350583 - OF745536                       1995

350 Magnum MPI Tournament Ski         OF745537 - OK000000                      1996

350 Magnum MPI Gen+

Tournament Ski (Black Scorpion)           OF800000 and Above                        1996

MIE Inboard

MODEL                                                 SERIAL NUMBER                           MODEL YEAR

5.7L                                                 OD84000 and Above                         1993 Thru 1997

5.7L EFI Gen+                                  OK040300 and Above                              1997

CONTENTS:

Important Information

Specifications

Maintenance

General Information

Removal and Installation

MCM Models - Alpha One Drives

MCM Models - Alpha One Drives with Driveshaft Extension

MCM Models - Bravo Drives

MCM Models - Bravo Drives with Driveshaft Extension

MIE Models - Velvet Drive Transmissions

MIE Models - Hurth Transmissions

Engine

5.0L / 305 CID / 5.7L /350 CID

Electrical Systems

Starting System

Ignition System

Charging System

Instrumentation

Electrical Kits

Wiring Diagrams

Fuel System

Fuel Delivery Systems and Fuel Pumps

MerCarb 2 Barrel Carburetor

Rochester 4 Barrel Carburetor

Weber 4 Barrel Carburetor

Electronic Fuel Injection (Throttle Body and Multi-Port)

BOS / SAV Emission

Cooling System

Seawater Cooled Models

Closed Cooled Models

Exhaust System

General

Manifold and Elbows

Risers

Collectors

Drives

Borg-Warner In-Line Transmission

Borg-Warner V-Drive Transmission

Hurth Down Angle Transmission

Drive Shaft Models/Propeller Shaft

Power Steering

Pump