MERCURY MARINE OPTIMAX 75 90 115 125 AND PRO XS 115 DFI OUTBOARD WORKSHOP MANUAL

MERCURY MARINE OPTIMAX 75 90 115 125 AND PRO XS 115 DFI OUTBOARD WORKSHOP MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 587
FILE SIZE: 57.3MB

MODEL COVERED:

2010 ONWARD (DIRECT FUEL INJECTION)

SERIAL NUMBER: 0T801000 & ABOVE

75 OPTIMAX (LASER II, HIGH FIVE, BLACK MAX ALUMINUM, TROPHY, VENGEANCE)

90 OPTIMAX (LASER II, HIGH FIVE, BLACK MAX ALUMINUM, TROPHY, VENGEANCE)

115 OPTIMAX (LASER II, HIGH FIVE, BLACK MAX ALUMINUM, TROPHY, VENGEANCE)

115 PRO XS (LASER II, TROPHY, VENGEANCE)

125 OPTIMAX (LASER II, HIGH FIVE, BLACK MAX ALUMINUM, TROPHY, VENGEANCE)
 

ENGINE COVERED:

1.5L 3-CYLINDER, WATER-COOLED
 

CONTENTS:

IMPORTANT INFORMATION

PRECAUTIONS

GENERAL SPECIFICATIONS

PROPELLER INFORMATION CHARTS

MAINTENANCE SPECIFICATIONS

TIGHTENING TORQUE

SPECIAL TOOLS

OUTBOARD INSTALLATION

STEERING CABLE

DRILLING OUTBOARD MOUNTING HOLES

FRONT COWL GROMMET

FLUSH HOSE ROUTING

REMOTE BOAT HARNESS

BATTERY CABLE CONNECTIONS

SMARTCRAFT HARNESS CONNECTION

SHIFT CABLE INSTALLATION

THROTTLE CABLE INSTALLATION

FUEL SYSTEM

INJECTION SYSTEM

PADDLE WHEEL SPEED SENSOR

IGNITION SYSTEM

PROPULSION CONTROL MODULE (PCM)

COMPUTER DIAGNOSTIC SYSTEM (CDS)

MAIN POWER RELAY (MPR)

FLYWHEEL SYSTEM

THROTTLE POSITION SENSOR (TPS)

MANIFOLD SYSTEM

GUARDIAN PROTECTION SYSTEM

CHARGING AND STARTING SYSTEM

STARTER MOTOR-ALTERNATOR

TIMING-SYNCHRONIZING-ADJUSTING

IDLE SPEED ADJUSTMENT

DFI OPERATION SYSTEM

AIR INDUCTION SYSTEM

VAPOR SEPARATOR SYSTEM

FUEL RAIL SYSTEM

CONTROLLING EMISSIONS SYSTEM

POWERHEAD SYSTEM

CRANKSHAFT-PISTONS-CONNECTING RODS

CYLINDER BLOCK AND CRANKCASE

AIR COMPRESSOR ASSEMBLY

COOLING SYSTEM

CLAMP/SWIVEL BRACKETS

DRIVESHAFT HOUSING

POWER TRIM OPERATION

SHOCK FUNCTION SYSTEM

GEAR HOUSING SYSTEM

BEARING CARRIER & PROPELLER SHAFT

THROTTLE LEVER & LINKAGE

EXHAUST PLATE SYSTEM

SHIFT BRACKET SYSTEM

TROUBLESHOOTING

CIRCUIT DIAGRAMS