MERCURY MERCRUISER D2.8L D4.2L D-TONIC #22 MARINE ENGINE WORKSHOP SERVICE MANUAL

MERCURY MERCRUISER D2.8L D4.2L D-TONIC #22 MARINE ENGINE WORKSHOP SERVICE MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 878
FILE SIZE: 12.3MB

MODEL & SERIAL COVERED:

STERNDRIVE (MCM) SERIAL NUMBER

D2.8L D-TRONIC   0K000001 AND ABOVE

D4.2L D-TRONIC   0K000001 AND ABOVE

INBOARD (MIE)    SERIAL NUMBER

D2.8L D-TRONIC   0K000001 AND ABOVE

D4.2L D-TRONIC   0K000001 AND ABOVE
 

CONTENTS:

A - GENERAL INFORMATION

B - MAINTENANCE

C - TROUBLESHOOTING

SECTION 2 - REMOVAL AND INSTALLATION

A - STERNDRIVE (MCM) MODELS

B - INBOARD (MIE) MODELS

SECTION 3 - ENGINE MECHANICAL

A - D2.8L D-TRONIC AND D4.2L D-TRONIC ENGINES

SECTION 4 - ELECTRICAL SYSTEM

A - STARTING SYSTEM

B - CHARGING SYSTEM

C - GLOW PLUG SYSTEM (IF EQUIPPED)

D - INSTRUMENTATION

E - WIRING DIAGRAMS

SECTION 5 - FUEL SYSTEM

A - DESCRIPTION

B - FUEL DELIVERY PUMP AND FUEL FILTER

C - INJECTORS

D - INJECTION PUMP

E - EDI DIAGNOSIS

SECTION 6 - COOLING SYSTEM

A - SEAWATER COOLING SYSTEM

B - CLOSED COOLING SYSTEM

SECTION 7 - INTAKE AND EXHAUST SYSTEM

A - INTERCOOLER

B - INTAKE / EXHAUST MANIFOLD, ELBOWS AND RISERS

C - TURBOCHARGER

SECTION 8 - DRIVE SYSTEM

A - ZF / HURTH TRANSMISSIONS

B - PROPELLER SHAFT MODELS

SECTION 9 - POWER STEERING SYSTEM

A - PUMP AND RELATED COMPONENTS