TOHATSU 2-STROKE 40-140 HP OUTBOARD MOTOR WORKSHOP SERVICE REPAIR, WIRING MANUAL

TOHATSU 2-STROKE 40-140 HP OUTBOARD MOTOR WORKSHOP SERVICE REPAIR, WIRING MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 330
FILE SIZE: 62.3MB

MODEL & ENGINE COVERED: 

697 cc 2-STROKE, 3-CYLINDER TOHATSU MODEL 40, 40D, 40D2, 50, 50D, 50D2 

938 cc 2-STROKE, 3-CYLINDER TOHATSU MODEL 60, 60B, 60C, 70, 70B, 70C 

1267 cc 2-STROKE, 3-CYLINDER TOHATSU MODEL 80, 80A, 90, 90A 

1768 cc 2-STROKE, 4-CYLINDER TOHATSU MODEL 115, 120, 140
 

CONTENTS:

INTRODUCTION

SAFETY PRECAUTIONS

SPECIFICATION TABLES

LUBRICANT AND FUEL CHART

UNIT CONVERSIONS

TIGHTENING TORQUE

SERVICE STANDARDS

TUNE-UP PROCEDURE

FUEL SYSTEM

FUEL TANK & FUEL PUMP

FUEL LINE AND PRIMER

AUTOMIXING SYSTEM

CARBURETOR SYSTEM

INTAKE MANIFOLD

POWERHEAD SYSTEM

CYLINDER COMPRESSION TEST

RPM PERFORMANCE TEST

OVERHEAT SENSOR

WATER PRESSURE SENSOR

THERMOSTAT SYSTEM

RECOIL STARTER

FLYWHEEL SYSTEM

PROPELLER SHAFT HOUSING

TILLER STEERING HANDLE

LOWER ENGINE COVER

DRIVESHAFT HOUSING

STERN AND SWIVEL BRACKETS

WATER PUMP SYSTEM

GEARCASE SYSTEM

BACKLASH - SHIM ADJUSTMENT

ELECTRICAL SERVICING STANDARDS

BATTERY CARE AND MAINTENANCE

IGNITION SYSTEM

RPM LIMITATION TEST

STARTING SYSTEM

CHARGING SYSTEM

AIR BLEEDING PROCEDURE

TRIM SENDER/TRIM METER TEST

POWER TRIM/TILT

TROUBLESHOOTING

WIRING DIAGRAMS