TOYOTA 6BNCU15-30 6BVNCU13 ELECTRIC FORKLIFT SERVICE REPAIR MANUAL

TOYOTA 6BNCU15-30 6BVNCU13 ELECTRIC FORKLIFT SERVICE REPAIR MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 151
FILE SIZE: 9.92MB

MODEL COVERED:

6BNCU17

6BNCU18

6BNCU19

6BNCU20

6BNCU23

6BNCU25

6BNCU28

6BNCU30

6BVNCU13 – Stand-Up Rider Counterbalance Turret

Nominal Load Capacities

6BNCU15 – 3,000 lbs

6BNCU17 – 3,300 lbs

6BNCU18 – 3,500 lbs

6BNCU19 – 3,800 lbs

6BNCU20 – 4,000 lbs

6BNCU23 – 4,500 lbs

6BNCU25 – 5,000 lbs

6BNCU28 – 5,500 lbs

6BNCU30 – 6,000 lbs

6BVNCU13 – 2,500 lbs

Applicable Vehicles: Shipped after June 1, 1999

Revision Dates: March 26, 1999 and August 26, 1997

CONTENTS:

FRAME

Battery Gates & Rollers

Overhead Guard

Pads & Plastic

Decals

DRIVE

Drive Train

Drive Unit

Drive Wheel & Tire Assembly

Encoder Assembly

BRAKES

Brake Actuator Assembly

Brake Pedal Assembly

Disc Brake Unit

STEERING

Steering Assembly

Steer Fork Assembly

Tiller/Encoder Assembly

OPERATOR CONTROLS

Controls Installation

Battery Disconnect

Control Handle & Mechanism

Control Handle Replacement

Dual-Axle Mechanism Assembly

Multi-Lever Assembly

LIFT & AUXILIARY

Chassis Hydraulic Assembly

Auxiliary Chassis Hydraulics

Manifold

Hydraulic Schematic

ELEVATING

Mast Serial Number Identification

V-Mast Assembly

V-Mast Internal Reeving

FV-Mast Assembly

FV-Mast Lift Hydraulics

FV-Mast Internal Reeving

FSV-Mast Assembly

FSV-Mast Lift Hydraulics

FSV-Mast Internal Reeving

QFV-Mast Assembly

QFV-Mast Lift Hydraulics

QFV-Mast Internal Reeving

QFV-Mast Standard Lift Assembly

QFV-Mast Standard Lift Hydraulics

Standard Carriage

Side-Thrust Carriage

Integral Sideshift Carriage

Hang-On Sideshift

External Reeving

Mast Installation

Forks

ELECTRICAL

Chassis Electrical Assembly

Control Harness Pin Designations

Contactor – Fuse Panel

Capacitor Assembly

Manifold Electrical

Control Electronics

Electrical Interconnect

OPTIONS

Work Lights – Mast Mount

Work Lights – Overhead Guard Mount

Flashing Lights

Brake / Tail Light

Operator Compartment Fan

Impact Sensor

Brush Wear Indicators

Traction Motor Cooling Fans

Traction Motor Cooling

This Toyota Electric Stand-Up Forklift Service Manual covers the 6BNCU15, 6BNCU17, 6BNCU18, 6BNCU19, 6BNCU20, 6BNCU23, 6BNCU25, 6BNCU28, 6BNCU30 and 6BVNCU13 models, including stand-up rider counterbalance forklifts and the stand-up rider counterbalance turret configuration. It provides service and technical information for maintaining, inspecting, troubleshooting and repairing the major forklift systems and components. The manual covers frame assemblies, battery gates and rollers, overhead guards, drive trains, drive units, drive wheels, tire assemblies, encoder assemblies, brake actuators, brake pedals, disc brake units, steering assemblies, steer forks, operator controls, battery disconnect systems and control mechanisms. Hydraulic service coverage includes chassis hydraulic assemblies, auxiliary chassis hydraulics, manifolds and hydraulic schematics. Detailed elevating system sections address mast identification, V-Mast, FV-Mast, FSV-Mast and QFV-Mast assemblies, lift hydraulics, internal reeving, carriage configurations, sideshift systems, mast installation and forks. Electrical coverage includes chassis electrical assemblies, control harness pin designations, contactor and fuse panels, capacitor assemblies, manifold electrical systems, control electronics and electrical interconnects. Additional sections cover optional work lights, flashing lights, brake and tail lights, operator compartment fans, impact sensors, brush wear indicators and traction motor cooling systems. This manual is a useful technical reference for Toyota forklift owners, mechanics, service technicians and workshop professionals carrying out maintenance, diagnostics, component servicing and repairs.