TOYOTA 6BPU15 ORDER PICKER ELECTRIC TRUCK SERVICE, PARTS, SCHEMATICS MANUAL

TOYOTA 6BPU15 ORDER PICKER ELECTRIC TRUCK SERVICE, PARTS, SCHEMATICS MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 716
FILE SIZE: 34.3MB

MODEL COVERED:

Brand: Toyota

Equipment: Electric Order picker

Model Covered: 6BPU15

Serial Number Range: 70001–79999

Manual Number: 00700-CL221

Issue Date: September 10, 1998
 

CONTENTS:

HOW TO USE THIS MANUAL

Map of the Manual

Manual Design

Table of Contents

List of Figures

Start Page

SAFETY

Definitions

General Safety

Battery Safety

Static Safety

Jacking Safety

Tie-down for Transport

Towing

Welding Safety

SYSTEMS OVERVIEW

Type and Power

Capacity and Mast

Controls and Indicators

Electronics

Electric Steering System

Specifications and Description

Chassis

Operator's Console

Operator Compartment Options

Steering and Controls

Drive and Brake

Drive Unit

Brake

Mast Assembly

Hydraulic Components

Lift/Lower System

Electrical Components and Systems

Fuses

Sidegate Switches

Tie-Points and Cables

Over-the-Mast Cables

PLANNED MAINTENANCE

General Maintenance Instructions

Maintenance Procedures

Battery Maintenance

Battery Safety

Battery Inspection and Care

Battery Cleaning Procedure

Charging Process

TROUBLESHOOTING

Electrical Troubleshooting Guidelines

Electrical Connector Locator Chart

Shorts to Frame Test

Electric Motor Tests

Motor Types

Open Circuit Motor Test

Grounded Motor Test

Short-Circuited Armature or Field Winding

Hydraulic Troubleshooting Guidelines

Hydraulic Leakage

List of Troubleshooting Charts

ELECTRICAL CODES AND TESTS

Modes of Operation

Passwords

Self-Diagnosis Mode

Analyzer Mode

Tuning Mode

Calibrate Mode

Configure Mode

Code Summary Tables

Analog Inputs

Tests

Steer Controller Guidance Systems

Digital Input Tests

COMPONENT PROCEDURES

Component Locator Photos

General Maintenance Instructions

Maintenance Practices

Adjustment and Repair

Power Section

THEORY OF OPERATION

Electrical Functions

Operating Description Overview

Lift/Lower System

Unique System Features

Lift and Lower

Braking System

Proportional Plugging

APPENDIX

Lubrication Equivalency Chart

Torque Charts

Decimal Equivalent Chart

Standard/Metric Conversions

Electrical Schematic

Hydraulic Schematic

INDEX

Toyota 6BPU15 Electric Order picker Service Manual covering serial numbers 70001–79999. This technical workshop manual provides detailed service and maintenance information for the Toyota electric order picker, including safety procedures, system operation, planned maintenance, troubleshooting, electrical diagnostics, component servicing and repair procedures. It covers the drive unit, braking system, mast assembly, hydraulic components, lift and lower system, electric steering, operator controls, electrical components, fuses, cables and steer controller guidance systems. Additional information includes battery inspection and maintenance, charging procedures, motor testing, electrical fault diagnosis, diagnostic modes, adjustment and repair procedures, lubrication references, torque charts, electrical schematics and hydraulic schematics. An essential reference for technicians, mechanics and workshop professionals performing inspection, servicing, troubleshooting and repairs on the 6BPU15 order picker.