TOYOTA 6BRU18 6BRU23 6BDRU15 6BSU20 6BSU25 REACH TRUCK SERVICE, PARTS MANUAL

TOYOTA 6BRU18 6BRU23 6BDRU15 6BSU20 6BSU25 REACH TRUCK SERVICE, PARTS MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 742
FILE SIZE: 21.5MB

MODEL COVERED:

Brand: Toyota

Equipment: Electric Reach Truck

Models Covered:

6BRU18

6BRU23

6BDRU15

6BSU20

6BSU25

Serial Number Coverage:

20,001–29,999 — 24-volt models

30,001–39,999 — 36-volt models

Manual Number: 00700-CL220

Issue Date: October 1, 1998
 

CONTENTS:

HOW TO USE THIS MANUAL

Map of the Manual

Manual Design

Page Revision Record

Table of Contents

Start Page

SAFETY

Definitions

General Safety

Battery Safety

Static Safety

Jacking Safety

Tie-down for Transport

Welding Safety

SYSTEMS OVERVIEW

Vehicle Specifications

General System Data

Brake

Steering

Lift/Lower System

Auxiliary System

Traction System

Modes of Operation

SCHEDULED MAINTENANCE

Maintenance Guidelines

Daily or Every Eight Operating Hours

Monthly or Every 200 Operating Hours

Semi-annually or Every 1000 Operating Hours

Annually or Every 2000 Operating Hours

Lubricants

Lubrication and Inspection Points

TROUBLESHOOTING

Electrical Troubleshooting Guidelines

Shorts to Frame Test

Hydraulic Troubleshooting Guidelines

Definitions

Electrical Connector Locator Chart

Electrical Connector Locator Photos

Troubleshooting Flowcharts

ELECTRICAL CODES AND TESTS

Passwords

Disable the Brush Wear Warning

Start the Hour Meter

Self-diagnosis Mode

Analyzer Mode

Calibrate Mode

Configure Mode

Tuning Mode

Code Summary Tables

Analog Tests

COMPONENT PROCEDURES

THEORY OF OPERATION

Electrical Functions

Braking System

Steering System

Traction System

Lift/Lower System

Auxiliary Hydraulic Functions

Indicators and Switches

APPENDIX

Lubrication Equivalency Chart

Torque Chart – Standard (Ferrous)

Torque Chart – Standard (Brass)

Torque Chart – Metric

Decimal Equivalent Chart

Standard/Metric Conversions

Electrical Schematic Legend

Electrical Schematic

Hydraulic Schematics

INDEX

Comprehensive Toyota Electric Reach Truck Service and Parts Manual covering models 6BRU18, 6BRU23, 6BDRU15, 6BSU20 and 6BSU25. This manual provides valuable technical reference information for servicing, maintenance, troubleshooting, component inspection and parts identification. Service coverage includes vehicle specifications, braking, steering, traction, lift and lower systems, auxiliary hydraulics, scheduled maintenance, electrical diagnostics, troubleshooting procedures and theory of operation. It also includes electrical and hydraulic schematics, torque specifications, lubrication references and maintenance information. The parts reference helps users identify components and assemblies when carrying out repairs, servicing and replacement work. An essential workshop resource for Toyota electric reach truck owners, mechanics, service technicians and parts professionals.