TOYOTA 6BWC 6BWS 6BWR ELECTRIC WALKIE HIGH LIFTER TRUCK SERVICE MANUAL

TOYOTA 6BWC 6BWS 6BWR ELECTRIC WALKIE HIGH LIFTER TRUCK SERVICE MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 620
FILE SIZE: 20.5MB

MODEL COVERED:

6BWC10

6BWC15

6BWC20

6BWS11

6BWS15

6BWS20

6BWR15

Equipment Type: Electric Walkie High Lifter Trucks

Effective Serial Number: 6BWC10-20001 and up

Manual Part Number: 00700-CL3WS-RP

Issue Date: August 1, 2002

Capacity and Specifications:

6BWC10/15/20: 1,000 / 2,000 / 3,000 / 4,000 lbs

6BWS11/15/20: 2,200 / 3,000 / 4,000 lbs

6BWR15: 3,000 lbs

Lift Height: 100–189 inches
 

CONTENTS:

Standard Codes

Warning Symbols and Safety

Introduction and General Product Information

Truck Data and Dimensions

Technical Service Data

Planned Maintenance and Service Schedules

Lubrication and Inspection

Frame and Chassis

Battery Rollers and Driver Controls

Motor Maintenance and Repair

Transmission

Parking Brake System

Drive Wheel and Support Wheels

Load Wheels and Caster Assembly

Steering Arm and Controls

Electrical Functions and Schematics

Battery and Battery Components

Contactors and Battery Controller

Start/Stop Switches and Light Assemblies

Transistor Controller and Troubleshooting

Hydraulic System and Schematics

Hydraulic Fluid, Tank and Pump Assembly

Control Valves and Hydraulic Cylinders

Mast and Lift Cylinder Repair

Sideshifter

Single Reach System

Load Backrest

Handset Operation and Electrical Controllers

Toyota service manual provides detailed maintenance, troubleshooting and repair information for the 6BWC, 6BWS and 6BWR electric walkie high lifter truck series. It covers planned maintenance schedules, lubrication, frame and chassis components, drive systems, motors, transmission, parking brakes, steering, wheels, battery systems and electrical components. The manual also includes diagnostic procedures, electrical testing, controller troubleshooting, hydraulic system servicing, pump and valve repairs, mast assemblies, lift cylinders, sideshifters and related components. With technical specifications, adjustment procedures, removal and installation instructions, troubleshooting charts, and electrical and hydraulic schematics, it is a valuable workshop reference for technicians and service professionals working on these Toyota electric material-handling trucks.