TOYOTA 7FG 7FD 10 15 18 20 25 30 35 FORKLIFT SERVICE REPAIR, SUPPLEMENT MANUAL

TOYOTA 7FG 7FD 10 15 18 20 25 30 35 FORKLIFT SERVICE REPAIR, SUPPLEMENT MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF, SCANNED
PAGES: 1,186
FILE SIZE: 104MB

MODEL COVERED:

- 7FG10

- 02 7FG10

- 7FD10

- 02 7FD10

- 7FG15

- 02 7FG15

- 40 7FG15

- 42 7FG15

- 7FD15

- 02 7FD15

- 42 7FG18

- 02 7FD18

- 7FG20

- 02 7FG20

- 40 7FG20

- 42 7FG20

- 60 7FD20

- 62 7FD20

- 7FD20

- 02 7FD20

- 7FG25

- 02 7FG25

- 40 7FG25

- 42 7FG25

- 60 7FD25

- 62 7FD25

- 7FD25

- 02 7FD25

- 7FG30

- 02 7FG30

- 60 7FD30

- 62 7FD30

- 7FD30

- 02 7FD30

- 7FGK20

- 02 7FGK20

- 40 7FGK20

- 42 7FGK20

- 7FDK20

- 02 7FDK20

- 7FGK25

- 02 7FGK25

- 40 7FGK25

- 42 7FGK25

- 7FDK25

- 02 7FDK25

- 7FGK30

- 02 7FGK30

- 7FDK30

- 02 7FDK30

- 7FGJ35

- 02 7FGJ35

- 7FDJ35

- 02 7FDJ35

ISSUE DATE:

- August 1998

- November 2002 Supplement

PUBLICATION NUMBERS:

- CE034 1

- CE029

ENGINE INFORMATION:

- 5K Gasoline

- 4Y Gasoline

- 1DZ II Diesel

- 2Z Diesel

ENGINE APPLICATIONS:

- 1 Ton Series: 5K Gasoline, 4Y Gasoline, 1DZ II Diesel

- 1.5 Ton Series: 5K Gasoline, 4Y Gasoline, 1DZ II Diesel

- 1.75 Ton Series: 4Y Gasoline, 1DZ II Diesel

- 2 Ton Series: 5K Gasoline, 4Y Gasoline, 1DZ II Diesel, 2Z Diesel

- 2.5 Ton Series: 5K Gasoline, 4Y Gasoline, 1DZ II Diesel, 2Z Diesel

- 3 Ton Series: 4Y Gasoline, 1DZ II Diesel, 2Z Diesel

- K2 Ton Series: 5K Gasoline, 4Y Gasoline, 1DZ II Diesel

- K2.5 Ton Series: 5K Gasoline, 4Y Gasoline, 1DZ II Diesel

- K3 Ton Series: 4Y Gasoline, 1DZ II Diesel

- J3.5 Ton Series: 4Y Gasoline, 2Z Diesel
                                                         

CONTENTS:

GENERAL

ENGINE

CLUTCH

TORQUE CONVERTER AND TRANSMISSION

MANUAL TRANSMISSION

PROPELLER SHAFT

DIFFERENTIAL

FRONT AXLE

REAR AXLE

STEERING

BRAKE

BODY

MATERIAL HANDLING SYSTEM

MAST

CYLINDER

OIL PUMP

OIL CONTROL VALVE

SAS

APPENDIX

SUPPLEMENT 2002 11 ONWARDS

EXTRAS:

SUPPLEMENT MANUAL

This comprehensive Toyota forklift repair manual covers the 7FG and 7FD series, including 1 ton, 1.5 ton, 1.75 ton, 2 ton, 2.5 ton, 3 ton, K series and J3.5 ton models. It provides detailed service and repair procedures for gasoline and diesel engine configurations, clutch systems, torque converters, automatic and manual transmissions, propeller shafts, differentials, front and rear axles, steering, brakes and body components. Additional coverage includes the material handling system, mast assemblies, hydraulic cylinders, oil pumps, oil control valves and SAS functions. The manual also includes a supplement covering later changes, with additional information for OPS, body components, material handling systems, oil control valves, mini levers and SAS. It is a useful technical reference for maintenance, inspection, troubleshooting, component servicing, removal, installation and repair of the covered Toyota forklifts.