TOYOTA 8BNCU15 8BNCU18 8BNCU20 ELECTRIC FORKLIFT PARTS CATALOG MANUAL

TOYOTA 8BNCU15 8BNCU18 8BNCU20 ELECTRIC FORKLIFT PARTS CATALOG MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 349
FILE SIZE: 8.65MB

MODEL COVERED:

8BNCU15

8BNCU18

8BNCU20

Serial Number: 55,001 and Up

Publication Date: 12 June 2014

Manual Number: 00715-00145-14 
                                                        

CONTENTS:

SECTION 1 – GENERAL INFORMATION
Hardware
Critical Components
Recommended Components
SECTION 2 – FINISH & ACCESSORIES
Major Assemblies
Frame Components
Overhead Guard Installation
Finish Instructions
Operator Backrest
Battery Gate Installation
Battery Spacer and Roller Assembly
Operator Floor Assembly
Floor Pad Installation
SECTION 3 – STEERING & CONTROLS
Steer Valve Installation
Steer Motor Installation
Steer Hoses
Steer Wheel Assembly
Steer Hub and Tire Assembly
Control Handle Installation and Assembly
Steering Tiller Installation
SECTION 4 – DRIVE & BRAKE
Drive Unit Installation and Assembly
Traction Motor Installation
Drive Wheel Assembly
Brake Installation and Assembly
Deadman Pedal Installation and Assembly
SECTION 5 – ELECTRICAL COMPONENTS & SYSTEM
Electrical System
Motor Controller Assembly
Contactor Panel and Fuse Relay
Vehicle Manager Installation
Contactor Assembly
Fuse/Relay Card Installation
Battery Connector Assembly
Operator Display Assembly
Horn Installation
Drive Motor Assembly
Lift Motor
Auxiliary Motor Assembly
Tractor Fan Installation
SECTION 6 – HYDRAULIC COMPONENTS
Hydraulic Hoses
Mast Hose Installation
Manifold Assembly
Lift Pump and Motor
Steering Pump and Motor
Steering Valve
Hydraulic Motor
Reservoir Installation
Main Lift Cylinder
Free Lift Cylinder
Tilt Cylinder Assembly
SECTION 7 – MAST
Mast Installation and Assembly
FV Mast Assembly
FSV Mast Assembly
Mast Frame Assembly
Telescopic Assembly
Lift Cylinder Installation
Chain Reeving
Sideshift Installation
Carriage Assembly
Quad Mast Assembly
Fork Assembly
SECTION 8 – OPTIONS & KITS
Load Backrest
Fire Extinguisher Installation
Rear Door Assembly
Quick Disconnect Installation
Warning Light Installation
Auxiliary Light Installation
Battery Gate Sensor
Travel Alarm Installation
High Speed Limit Switch
Lift Limit Switch
Tilt Centering Installation
Dome Light Installation
Rapid Charge Cover
Motion Sensor Installation
APPENDIX A – ALPHABETICAL PARTS INDEX
APPENDIX B – NUMERICAL PARTS INDEX

Toyota 8BNCU Electric Forklift Parts Catalog covering the 8BNCU15, 8BNCU18 and 8BNCU20 models, applicable to serial numbers 55,001 and up. This illustrated parts reference provides detailed component identification and assembly information for ordering, identifying and maintaining genuine forklift replacement parts. Covers general information, frame components, finish and accessories, steering and controls, drive units, braking systems, electrical components, motor controllers, hydraulic systems, lift pumps, cylinders, mast assemblies, chains, carriages, forks and optional equipment. Includes detailed parts breakdowns for major assemblies, installation components, electrical and hydraulic systems, mast configurations and available accessories. Also features alphabetical and numerical parts indexes for easier component identification and parts lookup. An essential reference for forklift technicians, mechanics, parts specialists, service departments and equipment owners.