TOYOTA 8FBN15 16 18 20 25 30 50-8FBN15 18 20 ELECTRIC FORKLIFT REPAIR MANUAL

TOYOTA 8FBN15 16 18 20 25 30 50-8FBN15 18 20 ELECTRIC FORKLIFT REPAIR MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 927
FILE SIZE: 53.9MB

MODEL COVERED:

Brand: Toyota

Equipment: Electric Powered Forklift

Models Covered:

- 8FBN15

- 8FBN16

- 8FBN18

- 8FBN20

- 8FBN25

- 8FBN30

- 50-8FBN15

- 50-8FBN18

- 50-8FBN20

Manual Type: Repair & Service Manual – 2 Volumes

Volume 1 Publication Number: CE349

Volume 2 Publication Number: CE350

Issue Date: January 2012
                                                         

CONTENTS:

GENERAL

- General Information

- Specifications

- Maintenance Procedures

BATTERY

- Battery System

- Battery Inspection

CONTROL SYSTEM

- Control Components

- System Inspection

MULTI-FUNCTION DISPLAY

- Display Components

- Display Functions

TROUBLESHOOTING

- General Troubleshooting

- Diagnostic Procedures

MOTOR

- Motor Components

- Inspection & Servicing

DRIVE UNIT & FRONT AXLE

- Drive Unit

- Front Axle Components

REAR AXLE

- Rear Axle Assembly

STEERING

- Steering System

- Steering Components

BRAKE

- Brake System

- Brake Components

BODY

- Body Components

- Frame & Related Parts

MATERIAL HANDLING SYSTEM

- Hydraulic System

- Material Handling Components

MAST

- Mast Assembly

- Mast Components

CYLINDER

- Hydraulic Cylinders

OIL PUMP

- Oil Pump Components

OIL CONTROL VALVE

- Hydraulic Control Valve

SAS FUNCTIONS

- System of Active Stability

MAIN OPTIONS

- Optional Equipment

APPENDIX

- Technical References

VOLUME 2 – ELECTRICAL SYSTEMS & TROUBLESHOOTING

GENERAL

- Electrical System Information

BATTERY

- Battery Electrical System

CHARGER (OPTIONAL)

- Battery Charger System

CONTROLLER

- Electrical Controller

- Controller Functions

DISPLAY FUNCTIONS

- Multi-Function Display

- Display Settings

TROUBLESHOOTING

- Electrical Diagnostics

- Fault Diagnosis

FRONT MODULE

- Electrical Front Module

REAR AXLE

- Electrical Components

STEERING

- Steering Electrical System

BODY

- Electrical Body Components

MATERIAL HANDLING SYSTEM

- Material Handling Electrical Controls

MAST

- Mast Electrical Components

CYLINDER

- Cylinder Control Functions

SAS FUNCTIONS (OPTIONAL)

- SAS Electrical Functions

MATCHING

- Component Matching

APPENDIX

- Electrical References

Toyota 8FBN electric powered forklift repair and service manual covering models 8FBN15, 8FBN16, 8FBN18, 8FBN20, 8FBN25, 8FBN30, 50-8FBN15, 50-8FBN18 and 50-8FBN20. This two-volume technical workshop manual provides detailed maintenance instructions, technical specifications, inspection procedures, troubleshooting information and repair guidance for the chassis, body, electrical systems and material handling components. Volume 1 covers the mechanical and hydraulic systems, including the battery, control system, multi-function display, motor, drive unit, front axle, rear axle, steering, brakes, body, material handling system, mast assemblies, hydraulic cylinders, oil pump, oil control valve and SAS (System of Active Stability) functions. Volume 2 focuses on electrical controller diagnostics, display functions, battery systems, optional battery charger, electrical troubleshooting, front module, rear axle electrical components and SAS functions. Includes technical illustrations, component identification, diagnostic procedures and electrical system information. An essential reference for forklift technicians, mechanics, workshop professionals and equipment owners performing maintenance, servicing, troubleshooting and repairs on Toyota 8FBN electric forklift models.