TOYOTA 8FGU15-32 8FGCU20-32 8FGCU15,18 8FGCSU20 FORKLIFT SERVICE REPAIR MANUAL

TOYOTA 8FGU15-32 8FGCU20-32 8FGCU15,18 8FGCSU20 FORKLIFT SERVICE REPAIR MANUAL
LANGUAGE: ENGLISH
FORMAT: PDF
PAGES: 1,743
FILE SIZE: 86.6MB

MODEL COVERED:

BRAND: TOYOTA

EQUIPMENT: FORKLIFT TRUCK

MODELS: 8FGU15-32,8FGCU20-32,8FGCU15,18,8FGCSU20

ENGINE: 4Y-M, 4Y-E, 1DZ-II

FUEL TYPE: GASOLINE / LPG (4Y-E)

MANUAL TYPE: REPAIR MANUAL + LPG DEVICE REPAIR SUPPLEMENT

MARKET: USA PRODUCTION (LPG SUPPLEMENT)

LANGUAGE: ENGLISH

ISSUE DATE: AUGUST 2006 (ENGINE MANUAL)

LPG SUPPLEMENT: VEHICLES INTRODUCED JANUARY 2007

PUBLICATION NUMBER: CU666 (LPG SUPPLEMENT)
                                                         

CONTENTS:

GENERAL

ENGINE – CHASSIS

4Y-E ENGINE REPAIR

1DZ-II ENGINE REPAIR

4Y-E LPG DEVICE REPAIR

TRANSMISSION (Pn1•2•3 / Cu2•3)

TRANSMISSION (Cu1 TON SERIES)

PROPELLER SHAFT

DIFFERENTIAL

FRONT AXLE

REAR AXLE

STEERING

BRAKE SYSTEM

BODY

MATERIAL HANDLING SYSTEM

MAST

CYLINDER

OIL PUMP

OIL CONTROL VALVE

MINI LEVER – JOYSTICK

SAS / OPS

SERVICE STANDARDS LIST (SST)

MULTIFUNCTION DISPLAY DX (OPTIONAL)

ELECTRICAL SYSTEM TROUBLESHOOTING

WIRING DIAGRAM

SERVICE INFORMATION BULLETINS 

ENGINE REPAIR:

General

Troubleshooting

Engine Overhaul (4Y-M)

Engine Overhaul (4Y-E)

Fuel System (4Y-M)

Fuel System (4Y-E)

PCV Device

Cooling System

Lubrication System

Ignition System (4Y-M)

Ignition System (4Y-E)

Starting System

Charging System

Appendix 

LPG DEVICE REPAIR:

General

Operation Description

LPG Regulator Overhaul

Electrical Troubleshooting

Appendix

Toyota 8FGU15-32, 8FGCU20-32, 8FGCU15, 18 and 8FGCSU20 Forklift Repair Manual provides comprehensive technical information, service procedures and troubleshooting guidance for maintaining and repairing compatible Toyota forklift trucks. This manual covers the 4Y-M, 4Y-E and 1DZ-II engine configurations, including engine overhaul, fuel system servicing, PCV devices, cooling systems, lubrication systems, ignition systems, starting systems and charging systems. The extensive vehicle repair coverage includes transmission systems, propeller shafts, differentials, front and rear axles, steering, brakes, chassis, body components, material handling systems, mast assemblies, hydraulic cylinders, oil pumps, oil control valves and operator control systems. Additional sections cover SAS/OPS, multifunction display systems, electrical system troubleshooting, wiring diagrams, service standards and service information bulletins. The included 4Y-E LPG Device Repair Supplement (USA Production) provides further technical information on LPG system construction, operation, maintenance, LPG regulator overhaul and electrical troubleshooting. An essential workshop reference for forklift mechanics, service technicians, engineers and maintenance professionals involved in the inspection, diagnosis, servicing and repair of Toyota industrial forklifts. English language documentation, including August 2006 engine repair information and LPG supplement Publication No. CU666.