TOYOTA LOP10 LOP20 ORDER PICKER TRUCK SERVICE REPAIR, SPARE PARTS CATALOG MANUAL

TOYOTA LOP10 LOP20 ORDER PICKER TRUCK SERVICE REPAIR, SPARE PARTS CATALOG MANUAL
LANGUAGE: ENGLISH, GERMAN
FORMAT: PDF
PAGES: 1,087
FILE SIZE: 52.5MB

MODEL COVERED:

LOP10CW/CF: Serial No. 595874 onwards

7LOP10CW, 7LOP10CF: Serial No. 931876 onwards (GERMAN)

LOP10: Serial No. 595874 onwards

LOP20: Serial No. 595874 onwards

LOP10: Machine No. 701490 onwards

LOP20: Machine No. 701490 onwards

LOP20: Machine No. 744052 onwards
 

CONTENTS:

GENERAL PRODUCT INFORMATION – M2.1

- General Description

- Truck Data

- Truck Dimensions

- Main Components

- Controls and Instruments

- Warning and Information Plates and Symbols

GENERAL PRODUCT INFORMATION – M2.2

- General Description

- Truck Data

- Truck Dimensions

- Main Components

- Controls and Instruments

- Warning and Information Plates and Symbols

TECHNICAL SERVICE DATA – M4

INTRODUCTION & MAINTENANCE – P1

- Safety Regulations

- Cleaning and Washing

- External Cleaning

- Cleaning the Motor Compartment

- Electrical Components

- Safe Lifting

PREVENTIVE MAINTENANCE – P2

- Maintenance Schedule

- Lubrication Table

OIL AND GREASE SPECIFICATION – P3

- Approved Oils and Grease

ELECTRIC DRIVE MOTOR – 1760

- General

- Mechanical Structure

- Special Tools

- Removal and Assembly

- Service and Repairs

- Cleaning

- Motor Removal and Installation

- Rotor Bearing

- Carbon Brushes and Brush Holder

- Commutator

- Storage and Transport

TRANSMISSION, GEAR – 2550

- General Description

- Gear Components and Data

- Dismantling and Fitting

- Filling and Exchanging Oil

- Drive Shaft Seal Ring Replacement

- Top Cover Leakage

ELECTROMAGNETIC BRAKE – 3370

- General Description

- Main Brake Components

- Maintenance

- Brake Gap Adjustment

- Brake Force Adjustment

- Brake Disc Replacement

CASTOR WHEEL – 3540

- General

- Main Components

- Maintenance

- Inspection and Pressure Adjustment

- Castor Wheel Replacement

- Wheel Replacement

- Pivot Bearing Lubrication and Adjustment

ELECTRIC WHEEL/LEVER STEERING – 4310

- General

- Adjustments

- Electrical Diagram

ELECTRICAL SYSTEM – 5000

- Symbols and Electrical Diagrams

- Functional Description

- Brake Operation

- Steering and Fork Operation

- Motor Brake and Automatic Plug-Braking

- Cabin Lift and Lower

- Horn

- Optional Equipment

TRANSISTOR CONTROLLER – PUB 24220 CD3 – 5460

- Transistor Controller

- Motor Circuit

- Control Circuit

- Technical Specifications

- LED Indications

- Maintenance

- Safety Circuit Testing

LOGIC CARD – 5710

- General

- Basic Settings and Adjustments

- Parameter Settings

- Battery Size and Type Settings

- Board Connections and LEDs

- Speed Limits

- Fault Codes

- Error Code Register

HYDRAULIC SYSTEM – 6000.1

- General

- Functional Description

- Hydraulic System Diagram and Components

- Operating Pressure

- Pressure Relief Valve

- Pressure Switch

- Adjustments

HYDRAULIC SYSTEM – 6000.2

- General

- Functional Description

- Hydraulic System Diagram and Components

- Main Components

- Fork Lift and Fork Lower

- Operating Pressure

- Safety Valve

MAIN LIFT CHAIN SYSTEM – 7120

- General

- Chain Setting

- Chain Inspection

- Noise and Surface Rust

- Rusty or Stiff Links

- Loose Bolts and Bolt Rotation

- Outline Wear and Stretching

- Chain and Disc Damage

- Cleaning

- Lubrication

The Toyota LOP10 and LOP20 Order Picking Truck Service Manual and Spare Parts Catalogue collection is a technical reference set covering Toyota LOP10, LOP10CW, LOP10CF, LOP20, 7LOP10CW and 7LOP10CF order picking trucks. This documentation includes service manuals and spare parts catalogues with different serial number coverage and publication dates, making it useful for identifying the appropriate reference for specific machines. The service manuals provide workshop documentation for technicians responsible for equipment inspection, maintenance, servicing, troubleshooting and repair, while the spare parts catalogues support component identification and replacement parts referencing. The collection includes documentation issued between March 2004 and April 2006, with serial and machine number references beginning at 595874, 701490, 744052 and 931876, depending on the model and publication. Designed for Toyota order picker mechanics, warehouse equipment technicians, maintenance professionals and spare parts departments, these manuals provide valuable technical references for maintaining and servicing compatible Toyota LOP series order picking trucks.